HVR® - High Voltage Rosenberger
HV connecting and contact systems for electric and hybrid vehicles

The harmonized Rosenberger High Voltage connecting systems HVR®40,
HVR®200 and HPK are developed for HV auxiliary equipment in electric and hybrid vehicles. They consists various components for power supply in the vehicle and facilitates customized configurations when designing the required cables. Application areas include the supply to batteries, AC/DC convertors, motor and various charging systems.

The compact design enables use in very limited spaces and is available in different codings for several cable cross sections. The waterproof system is electromagnetic shielded according to the current automotive standards.
 
HPK - High Voltage Power Contacts
High Voltage Power Contacts
High Voltage Power Contacts
High Voltage Power Contacts
Product Range
  • Cable jacks 1- and 2-pole
  • With or without HVIL
  • Cable Assemblies
  • Header plug 2-pole
  • Protection caps for jacks

Product Features

  • Maximum current load up to 240 Ampere
  • Working Voltage 1000 V DC
  • Waterproof
  • Coded
  • HVIL (High Voltage Interlock)
  • Plugable connector with rotating insulator for easy assembling
  • Electromagnetic shielded
  • Spring contact system  - many contact points
  • Vibration resistance

Applications

  • Battery connection
  • Inverter
  • E-machine
HVR®200 Connectors System
HVR®200
HVR®200
HVR®200
Product Range
  • Cable jack 2-pole straight for
    cable cross sections 16 mm², 25 mm², 35 mm²
  • With or without HVILL
  • Cable Assemblies
  • Header plug 2-pole straight and right angle
  • Protection cap for jacks

Product Features

  • Maximum current loads up to 200 A
  • Working Voltage 750 V DC
  • Waterproof
  • Coded
  • HVIL (High Voltge Interlock) available
Applications
  • Battery connection
  • BDU
  • Inverter


HVR®40 Connectors System
HVR®40
HVR®40
HVR®40
Product Range
  • Cable jacks 2-pole straigjt and right angle for
    cable cross sections 2.5 mm², 4mm², 6mm²
  • With or without HVIL
  • Cable Assemblies
  • Header plugs 2-pole straight with 4-hole flange
  • Protection caps
Product Features
  • Maximum current loads up to 40 A
  • Working Voltage 750 V DC
  • Waterproof
  • Coded
  • HVIL (High Voltge Interlock) available
Applications
  • On-Board-Charger
  • E-Heater
  • E-Compressor
HVR® Fuse
HVR® fuse
Products
  • Fuse 30 A
  • Fuse header
  • Accessories
Applications
  • HV Safety
HVR® Flat-Contact & Power Distributions Units
HVR® Flat-Contacts
HVR® Flat-Contact Connector System
The variable current busbar system permits customer-specific designs for a maximum current load of 250 A. Thanks to the so-called “contact sword” (2 mm x 14.5 mm) the easy-to-mount and vibration-resistant flat-contact connectors are mateable with other commercially available flat-contact devices.
Power Distribution Units
HVR® Power Distribution Units
For installation of HVR® 40 and 200 contact and connecting systems, Rosenberger provides so-called customized PDUs (Power Distribution Units). Power Distribution Units are EMI shielded and waterproof. Using copper busbars, assemblies can be arranged according to space-saving configurations for high-voltage applications, e.g. power bridges for connecting batteries or battery to engine connections.